Oil Interceptor Design: Calculate Perfect Wash System Size

Need a perfectly-sized oil interceptor system? Learn the key calculations and design factors to prevent costly discharge violations.

We'll size your oil interceptor by calculating the total maximum discharge rates from all connected fixtures in gallons per minute (GPM). For outdoor installations, we'll factor in local rainfall data and drainage slope characteristics to determine proper capacity. The interceptor needs multiple chambers with strategic baffles to effectively separate oil from water. Sizing calculations prevent system overload and guarantee compliance with discharge regulations. Our detailed guide explores every factor for your perfect system design.

Key Takeaways

  • Calculate total maximum discharge rates from all connected wash equipment and drains in gallons per minute (GPM).
  • For outdoor installations, factor in local rainfall intensity data and total catchment area to determine peak flow.
  • Consider drainage slope factors and surface area characteristics when calculating required interceptor capacity.
  • Size the interceptor 20-25% larger than calculated peak flow to account for unexpected surges and maintenance intervals.
  • Include all potential water sources in calculations, including pressure washers, hoses, and automated wash systems.

While oil and water naturally separate, oil interceptors enhance this process through clever engineering design. The core oil separation techniques rely on strategically placed baffles that slow incoming wastewater, allowing oil to rise and collect above the static water line.

We've found that the most effective interceptors use multiple chambers to redirect flow, maximizing the separation of oily substances before water exits through the trap leg into the drainage system. Regular Environment Agency compliance requires at least annual cleaning of these systems.

Let's talk about calculating the ideal size for your oil interceptor system. For indoor applications, we need to add up the maximum discharge rates of all potential water sources in gallons per minute (GPM).

Outdoor installations require a different approach – we'll use local rainfall tables and examine the slope characteristics of your drainage area to determine the appropriate flow rate. This careful sizing guarantees your interceptor can handle peak loads without becoming overwhelmed.

The construction materials play a significant role in system longevity. Standard units feature 11 ga. CR steel bodies with acid-resistant epoxy coating both inside and out.

We recommend the skid-proof checker plate steel lids for safety, and they're secured with Allen head bolts to prevent unauthorized access. For specialized applications requiring higher sanitary standards, we can specify all-stainless steel construction.

A key feature we implement is the flow restrictor, available either as an external cast iron component or a built-in stainless steel plate near the inlet. These restrictors help maintain ideal flow rates for effective separation.

We also often include sediment buckets to capture solid particles before they can interfere with the separation process.

Interceptor maintenance tips are essential for long-term performance. We recommend scheduling cleaning every three to six months, though high-traffic areas may need more frequent attention.

You'll know it's time to clean when you notice slow drainage or water backup. Since regulations strictly govern oil waste disposal, it's important to work with licensed operators for cleaning and maintenance.

The installation process requires careful planning, especially when connecting the oil draw-off to an approved underground storage tank.

For areas with foot traffic, we can recess the interceptor to accommodate floor drain discharge while maintaining a safe walking surface.

Conclusion

Properly sizing an oil interceptor system is like calibrating a fine instrument – precision matters for ideal performance. We've explored the key calculations and design considerations that guarantee proper oil separation and environmental compliance. Through careful attention to flow rates, retention times, and separation chamber dimensions, we're now equipped to design interceptors that effectively capture pollutants while maintaining efficient operations. Let's put these principles into practice for cleaner, more sustainable water management.

Share the Post:

Related Posts

Join Our Newsletter

Scroll to Top